The stone arrives for the Charles City commission of "Girl Reading"

Vessels Trucking - that's Leon Vessels, owner over on the right watching- delivers the rock for the Charles City job.

The raw block is much larger than I need so sections need to be removed. First of all a large section needs to be
removed so that the locally available crane can remove it from the truck. Don drills holes and puts in feathers and wedges in order to spit off the section of stone.

The wedges are hammered in until the stone cracks.

The crane arrives and we remove the stone from the truck to steel wheeled cart next to the shop.

Using the model, it was determined which sections would need to be removed using the chain saw. If we didn't have the saw I would have taken the stone to a sawyer in Bedford Indiana to make the necessary cuts to this piece. Although I couldn't have had the first right angle cut made there, they would only be able to cut curners off.

Don takes the saw across the face of the block, cutting the maximum depth of 18"

Then he makes another cut from the top. There will be an area in the middle of the stone that is not cut, but wedges and a hammer will form a break across that section of stone.

Don hammers in the wedge

After the remaining stone has broken, Don can lever off the section of stone. Going...

Going..

gone.

Home of the Innocents mold work finish

The mold work comes to a completion on the two sculptures for the Home of the Innocents which will commemorate the work of Sister Emily Cooper and the over 200 children

buried at Cave Hill Cemetery in Louisville, KY.The hands are readied for the mold work.These are two butterflies. They will be placed on the blanket in various patterns, emerging from the blanket and flying up from the children's blanket.This is the blanket, the spaces where the emerging butterflies are to be attached are marked on the blanket.

The sculpture has two coats of mold material, now it is ready to get shims. Steve applies the material into which the shims will be placed.Attaching the shims.Her shims all in place, she is now ready for the rest of the mold material.After all the layers of mold material are applied, she gets a mother mold of plaster. After that

dries, the mold is removed.This is the inside of the blanket mold.

Steve helps pack up the molds for the trip to Loveland, Colorado. The sculptures will be cast at

Art Casting of Colorado.
An assortment of mold sections.

A head and two hands is within this plaster. Don wraps a mold section in preparation of it's journey. It will then be placed with all the other mold sections into the crate behind Don. R & L Trucking picks up the crates.

Loading a crate with our truck.

Steve from R&L and Don position the crate on the truck.

Reed Quarry (and local flowers)

I needed a block of limestone for the Charles City commission of a little girl reading, so I visited Reed Quarry in Bloomington, Indiana to pick out a block of stone.

I had already contacted the owner of the quarry, Steve Reed, with the dimensions of the block that I needed. When I got there, he had just pulled the stone from the pit. Steve Reed is standing next to the block. I looked it over; it is a very nice, clean block that will work excellently for the sculpture. There is a lot of stone to remove - that will be handled at the studio with our diamond-bladed chainsaw...

To help round out the load, I needed to find a stone around 8 tons. The total load ended up around 22 tons, which is about the legal limit for hauling over the road. This stone is known as a roughback for it's odd shape. Steve Reed oversees moving the stone so that I can get a better look at it. It weighs 7 1/2 tons - just what I'm looking for.

After I picked out the stones, I watched the turning of a 250 ton ledge of stone. A chainsaw with a ten foot long bar makes cuts down through the stone. It makes cuts about 50 feet long as it moves down a track. Then, that track is moved over by 4 feet to free the next ledge. The stone is then drilled at the base and wedges are hammered into the drill holes, this cracks the stone across at the base.
The quarrymen remove the wedges prior to turning the ledge.

A bulldozer lays out a bed of rubble so that the ledge won't break when it falls.

The cables of the crane are attached through pulleys attached to the ledge and down to the bottom of the pit. The crane then takes in the cables so the ledge will fall over onto the stone rubble.
Halfway there...

And suddenly, the ledge has turned, dropping onto the stone rubble. It is now ready to be drilled into manageable sized blocks and lifted out of the pit.

And now for something completely different - flowers This is an Aster just opening.

A super closeup of an Iris at the studio.

One of Liz's (my sister) Roses.

Insects in a Sycamore bloom.

Mold work on the Home of the Innocents Sculptures

The sculpture entitled "Ascension" is the first to get a mold applied. Here is the finished sculpture.

The various parts of the sculpture, arms, babies arms and legs and dove get cut apart. This is so each section can be made into a two part mold. A mold release is then sprayed on.Two coats of Polygel 40 applied with paint brushes and now Don draws on a part line - this is where the two parts of the mold will separate. Steve McMillen helps Don by fitting shims to the Dove after applying the first coats of mold materialThe part line half-way down the body. Shims will be attached to the sculpture with polygel 40 combined with polyfiber which thickens it.

The shims are applied. This is plastic bubble sheet which can be purchased from Sculpture Depot in Loveland, Colorado. The bubble sheet was waxed with Trewax prior to use so that the mold material won't stick to it.

The baby's shims.
The sculptures will get approximately 6 coats of mold material.

When the sculptures are completely coated in Polygel, they get a plaster mold which is called a mother mold. The polygel captures the surface of the clay - even fingerprints, while the mother mold provides the basic support for the rubber mold. Without it, the polygel mold would distort.

After drying, the plaster and polygel molds are removed from the clay. Each 2 part section of the sculpture will then be taped back together and readied for shipping to the Foundry - Art Castings of Loveland Colorado.
Duct tape that baby!
The mold for the baby gets taped up and the bottom of the woman sculpture is turned upside down so that the inside of the skirt can be finished. It's much easier to finish this way than lying on my back reaching up inside....

Recently, my cousin Joe Marsh came to visit (he is on the right). My sister Liz is in the middle hidden behind her daughter Bethh, and her son Joey is in the red shirt. Joe, Liz and I (on left) were great friends as kids - we grew up together and went everywhere together. But as we reached adulthood, we kind of went our separate ways, but nows he's back, kind of like a long lost brother.

On Monday May 11, Liz's other son, Danny, had his 17th birthday. We celebrated at Fuji's, a Japanese restaurant in Louisville. Those are onion volcanoes.

The chef throws a ball of rice to Danny. Will he catch it? -----Actually he does!

Fireworks in honor of Danny's birth - a family tradition.

Danny blows out the candles.
In the next post I will show the quarry where I bought the stone for the Reading Girl for Charles City Iowa. It was selected for me by the quarry owner Steve Reed of Reed Quarries. It is an excellent block that I am looking forward to carving. More pics including the turning of a ledge in the next blog posting.